ThinkTop and ThinkTop Basic offers reliable operation, standard functionality and cost-effective operation for general applications in the dairy, food and beverage, and biopharm industries.
The standard valve control
ThinkTop and ThinkTop Basic combine Alfa Laval quality with standard functionality for automated sensing and control of sanitary valves. ThinkTop and ThinkTop Basic offer a durable watertight design, a proven and inherently safe design and low total cost of ownership. ThinkTop is available in Digital, AS-Interface ande DeviceNet, ThinkTop Basic is available in Digital, AS-Interface and ATEX versions.
Tough and effective valve automation
The reliable and automated design of the ThinkTop and ThinkTop Basic contributes to process safety:
- No-touch, set-and-forget sensor system with up to three solenoid valves. Detects both the condition and position of the valve stem with an accuracy of ± 0.1 mm. Set-up parameters are stored but, for greater flexibility and ease of operation, can easily be re-programmed. Because the microchip sensors are moulded directly into the control head, they are less sensitive to the effects of temperature, vibration and pressure shock.
- Tolerance band. No manual adjustment of the feedback sensors is required. Valve tolerance bands as well as tolerance bands with a preconfigured default setting of ±5mm for the set-up parameters ensure operational reliability on any Alfa Laval sanitary air-operated valve.
- Two PNP/NPN feedback signals controlled by a jumper on the sensor board offer basic indication functionality for energized and de-energized main valve positions.
Sturdy and durable
Engineered for operation in virtually any environment, ThinkTop and ThinkTop Basic features a robust, durable and reliable valve sensing and control assembly. Its hygienic design withstands the effects of physical impact, pollution, frost, UV radiation and temperatures up to 85°C while supporting continuous production.
Completely watertight and IP66/IP67-compliant, ThinkTop and ThinkTop Basic features the superior GORE™ protective venting technology, which prevents water condensation and the penetration of dust, water and other particles into the control head. The control head can therefore be hosed down with water or cleaning fluid without putting important settings at risk. This contributes to maximum hygiene and effectively eliminates problems associated with corrosion and external contamination.
ATEX-certified valve control
For use in potentially explosive environments, there’s ThinkTop Basic Intrinsically Safe (IS) equipped with ATEX-compliant solenoid valves and feedback sensors. Durable, accurate and easy to install, ThinkTop Basic IS complies with the ATEX equipment Directive 94/9/EC, Group II, Categories 2 Gas and dust.
Retrofitting boosts performance
Upgrading older valve automation systems with advanced valve sensing and control technology can significantly lower investment, boost plant performance and cut operating costs. In many cases, the air-operated valve remains the same; only the replacement of the control head interfaces is required. Should upgrading require control head replacement, ThinkTop Basic offers fast return on investment and long-term savings on operating and maintenance costs.
Caption: Upgrading increases reliability while lowering operating costs.
- Durable watertight design
- Proven and inherently safe design
- Low total cost of ownership
ATEX-certified valve control
How it works
The ThinkTop and ThinkTop Basic sensing and control unit is a uniform modular control head that consists of a proven no-touch, set-and-forget sensor system with light-emitting diodes (LEDs), solenoid valves and valve control sensor board for connection to any PLC (Programming Logic Controller) system.
The sensor system accurately detects valve stem movement, the position of the valve at any given time, with an accuracy of ± 0.1mm through the use of microchip sensors. To locate the current valve position, sensor chips inside the sensor board calculate the angle between the axial magnetic field produced by an indication pin mounted on the valve stem.
The sensor system receives signals from the PLC system to energize or de-energize the air-operated valve. It then transmits feedback signals indicating the main valve position and condition back to the PLC system.
Up to three solenoid valves convert the sensor signals from electrical current into mechanical energy to energize or de-energize the air-operated valve, using the physical stimulus of an indication pin mounted on the valve stem.
Cada cabezal de control se adapta a cualquier válvula sanitaria Alfa Laval y dispone de una banda de tolerancia de válvula con una tolerancia predeterminada. Esto elimina la necesidad de reajustar los sensores, aumenta la productividad y evita eficazmente los errores de funcionamiento.
Los LED muestran cómodamente la posición de la válvula principal, la activación del solenoide, la configuración y la indicación de fallo local en el cabezal de control.
Tres tipos de interfaces pueden conectar ThinkTop y ThinkTop Basic a cualquier sistema PLC y pueden utilizarse en cualquier combinación:
- Interfaces digitales
- AS-Interface (con 62 nodos)
- DeviceNet (con 63 nodos).
Para más información, consulte Documentación.
Facilidad de instalación
ThinkTop y ThinkTop Basic se adaptan a todos los actuadores sanitarios Alfa Laval equipados con setas. La instalación es sencilla; no se requieren conocimientos, adaptadores ni herramientas especiales. Basta con pulsar una secuencia de arranque de cinco botones para iniciar una configuración manual infalible.
Part of a broad automation range
Alfa Laval offers a comprehensive range of automation intended for hygienic applications in the dairy, food, beverage,home care, personal care, biotechnology and pharmaceuticals.
For a broader automation range, explorer the different product categories: control unit and indication units.
Alfa Laval's hygienic equipment combines high performance with gentle handling to preserve sensitive ingredients and keep up with the food industry trends. The equipment addresses four key challenges; supplying food products to consumers at a competitive price, getting the most from raw materials, reducing waste and emissions, and delivering safe and hygienic food products.
Alfa Laval's hygienic equipment product catalogue "Close at hand" includes product leaflets, performance curves, links to animations, brochures and price lists for ordering purposes.
Download the product models in Neutral or Native CAD file formats. It is also possible to download 3D PDF files.
Visit the animations site and take a look inside a product to see and understand how it works.